Ubumenyi bujyanye no kubaha imashini
A imashinini ubuso busobanutse - igikoresho cyo kurangiza gikoreshwa mugutezimberegeometrie, uburinganire bwuzuye, hamwe nuburyo bwo hejuruya bores cyangwa umwobo wa silindrike.
Irakoreshaamabuye abrasiveYashizwe kuri akuzunguruka no gusubiranamogukuraho urwego rwiza rwibikoresho - mubisanzwe micrometero nkeya - kugirango ubigerehokwihanganira cyane (± 1-2 µm)naubuso buhebuje burangiza (Ra Ntibisanzwe cyangwa bingana na 0.1 µm).
Kubaha niintambwe yanyuma yo gutunganyanyuma yo kurambirwa cyangwa gusya kandi ni ngombwa mu nganda aho kugenda neza, guhuza neza, no gusiga amavuta bisabwa - nko murimoteri yimodoka, sisitemu ya hydraulic, ibyuma, hamwe nibigize ikirere.
Ubwoko butandukanye bwimashini zubaha
Imashini zicyubahiro zishobora gutondekwa ukurikije iboneza ryazo, icyerekezo cyakazi, urwego rwikora, hamwe na progaramu.
Hano hepfo niubwoko rusangeikoreshwa mu nganda:
1. Imashini zuba zitambitse
Igikorwa gifashwe mu buryo butambitse mugihe igikoresho cyicyubahiro kinyuramo.
Birakwiriyeimiyoboro miremire, ibiti, na silindiri ya hydraulic.
Mubisanzwe bikoreshwa kuriunyuze - umwobo.
Ibyiza:
Nibyiza kubikorwa birebire.
Guhuza bore bihamye.
Kwimura chip nziza.
Porogaramu Rusange:
Amashanyarazi ya hydraulic, ingunguru yimbunda, bores ya crankshaft, hamwe nigituba cyuzuye.
2. Imashini zihesha icyubahiro
Igicapo gihagaze neza; icyubahiro cya spingle kizamuka hejuru.
Ibyiza bikwiranyengufi, muremure - ibice byuzuyenaibyobo bihumye.
Ibyiza:
Ikirenge cyoroshye.
Amazi meza akonje.
Biroroshye gukora.
Porogaramu:
Guhagarika moteri, gutwara amazu, compressor, hamwe nububiko bwibikoresho.
3. Impumyi Zihumura Imashini
Byashizweho byumwiharikogufunga - iherezo (impumyi) bores, aho gukuraho imyanda no kugenzura igitutu bigoye.
Bifite ibikoresho bidasanzwe bikonjesha hamwe namabuye kugirango akomeze no guhura.
Porogaramu:
Imibiri ya pompe, inzu ya valve, nibikoresho byimodoka bifite impera zimpumyi.
4. Ingaragu - Gutambutsa imashini zubaha
Birazwi kandi nkabore kurangiza cyangwa sisitemu yo gusubiramo neza.
Igikoresho kinyura muri bore rimwe nta gusubiranamo.
Kuraho ibikoresho mubiryo bimwe bigenzurwa, nibyiza kubyara umusaruro -.
Ibyiza:
Igihe cyihuta.
Ingano nziza cyane kugenzura no gusubiramo.
Kwitabira ibikorwa bike.
Porogaramu:
Gutera lisansi, amazu yohereza, hydraulic valve blok.
5. Multi - Imashini zuzuza imashini
Imyenda myinshi ikora icyarimwe kumurongo umwe cyangwa myinshi.
Bisanzwe muriumusaruro mwinshi(urugero, moteri yimodoka).
Birashobora gushiramoCNC - igenzurwa muri - inzira yo gupima.
Ibyiza:
Umusaruro mwinshi no guhuzagurika.
Igikorwa cyikora.
Birakwiriye guhuza umurongo.
6. Imashini zubaha hanze
Byakoreshejwe kuri honeisura ya silindrike yo hanzeaho kuba imbere.
Nibyiza kunoza uruziga, kurangiza hejuru, hamwe na diameter neza ya shaft cyangwa inkoni.
Porogaramu:
Kwitwaza ibinyamakuru, inkoni ya piston, hamwe na spincle neza.
Porogaramu ya Honing Machine
| Inganda | Ibigize bisanzwe |
|---|---|
| Imodoka | Cylinder bores, ihuza inkoni, ibikoresho byo mu nzu |
| Ikirere | Imiyoboro ya Hydraulic, ibikoresho byo kugwa |
| Imyenda | Imbere & impeta y'imbere, yitwaje amaboko |
| Hydraulics / Pneumatics | Imiyoboro ya silinderi, guhagarika valve |
| Ubuvuzi | Gutera amaboko, imiyoboro yo kubaga |
| Amavuta na gaze | Imibiri ya pompe, kugenzura amazu |
Ibicuruzwa byakozwe bikozwe hakoreshejwe imashini zubaha
Kwerekana neza no gusiganwa
Imashini ya silinderi ya moteri na blok
Amashanyarazi ya hydraulic na pneumatike
Amazu yohereza
Imbunda n'imbunda
Imibiri ya pompe na valve
Amaboko ya compressor
Kuyobora bushing na spindles
Ubwihindurize Amateka yo Gutera Imashini
| Igihe | Ingingo z'ingenzi z'iterambere |
|---|---|
| 1900s | Icyubahiro cyateye imbere nkikiganza - tekinike yo kurangiza kuri moteri ya moteri. |
| 1940s | Imashini yambere ya horizontal ya honing imashini yatangijwe kubyara umusaruro. |
| 1960s | Vertical and multi - spindle honing sisitemu yateje imbere inganda zitwara ibinyabiziga. |
| 1980s | CNC - imashini igenzura itunganya neza kandi igasubirwamo. |
| 2000 - Kugeza ubu | Kwishyira hamwe kwamuri - inzira yo gupima, kwikora, nakugenzura imitererekuri ultra - gutunganya neza. |
Inzira yo Kubaha Imashini
Kuzamukaigihangano cyakazi mumutekano.
Kwinjiza mandeln'amabuye abrasive.
Kuzunguruka no gusubiranamomandel kugirango ikore igishushanyo mbonera.
Kugenzura umuvuduko wamabuyenigipimo cyo kugaburira kugirango ukureho urwego ruto rwibikoresho.
Flushinghamwe na coolant kugirango ikureho chip kandi igumane ubushyuhe.
Gupimabore ingano na geometrie (mu buryo bwikora cyangwa intoki).
Isukun'ubugenzuzi bwa nyuma bwo kuzenguruka, taper, hamwe no kurangiza.
Inyungu / Inyungu zo Gukoresha Imashini Yubaha
Ibyagezwehomicron - urwego rwukuri (±1 µm)
Umusaruroindorerwamo - nkubuso burangiye(Ra Ntibiri cyangwa bingana na 0.1 µm)
Ikosoraimiterere y'amakosa(kuzunguruka, taper, waviness)
Gutezimberekubika amavutanakwambara
Kugabanyaurusaku no guterana amagambomu nteko
Yagutseubuzima bwibigize
Bihujwe naibikoresho bikomeye kandi byoroshye
Guhitamo Inganda Yumushinga Yicyubahiro Imashini
Mugihe usuzuma abatanga isoko, suzuma:
Ubuhanga bwa tekinike hamwe numuyoboro wa serivisi
Imashini yihanganiranibisubirwamo
Ikimenyetso cya sisitemu ya CNC(Fanuc, Siemens, Mitsubishi)
Guhuza na automatike / robotics
Ubushobozi bwo kwihindura
Nyuma ya - inkunga yo kugurisha nibice byabigenewekuboneka
Abakiriya berekana ibyemezo (ISO 9001, CE, SGS)
Ibintu ugomba gusuzuma mugihe ugura imashini zicyubahiro
Ibipimo by'akazi hamwe n'ubwoko bwa bore(binyuze cyangwa impumyi)
Gusabwa kwihanganira no kurangiza hejuru
Ingano yumusaruro nurwego rwikora
Igikoresho hamwe no guhuzagurika
Sisitemu ikonje hamwe nubwiza bwa filteri
Kubungabunga no gukoresha ubuhanga bukenewe
Garanti, amahugurwa, n'inkunga ya tekiniki
Ibyiza byo Gutera Imashini
| Umutungo | Urwego rusanzwe / Ikiranga |
|---|---|
| Bore Diameter Urwego | Mm 1 - mm 1000 |
| Uburebure bwa stroke | Kugera kuri metero 2 (horizontal) |
| Ukuri | ± 1 µm kugeza ± 3 µm |
| Kurangiza | Ra 0.02–0.2 µm |
| Guhuza Ibikoresho | Ibyuma, ibyuma, aluminium, titanium, ububumbyi |
| Umuvuduko | 100-600 rpm |
| Umuvuduko wo Kwisubiraho | 10-50 mm / s |
Nigute Ukoresha Imashini Yubaha
Fata urupapuromu mutekano.
Shyiramo kandi uhuzeicyubahiro cyiza cya mandel cyangwa amabuye yashizweho.
Shiraho ibipimo- umuvuduko wo kuzunguruka, uburebure bwa stroke, nigipimo cyibiryo.
Koresha ibicuraneubudahwema mugihe cyo kubaha.
Tangira kubahan'umuvuduko ukabije; buhoro buhoro wagura amabuye.
Ingano ikurikiranaukoresheje ibipimo cyangwa muri - ibyumviro.
Kurangiza ukwezi, gukuramo no gusukura urupapuro rwakazi.
Kugenzurakubuzunguruka, kugororoka, no kurangiza hejuru.
Inkoranyamagambo / Amagambo ya Terminology yo kubahiriza imashini
| Igihe | Ibisobanuro |
|---|---|
| Kubaha Mandrel | Igikoresho gifata kandi cyagura amabuye abrasive. |
| Icyitegererezo | Guhuza umurongo ishusho yakozwe no kuzunguruka no gusubiranamo, kunoza amavuta. |
| CBN / Amabuye ya Diamond | Ibikoresho birenze urugero kubutare bukomeye. |
| Ingaragu - Gutsindira Icyubahiro | Inzira aho igikoresho kinyura muri bore rimwe nta gusubira inyuma. |
| Muri - Gutunganya Gauging | Ibipimo byikora mugihe cyicyubahiro kugirango umenye neza ibipimo. |
| Impumyi | Gufunga - umwobo wanyuma bisaba tekinike yihariye yo kubaha. |
Kubaha Imashini Igiciro
Kubaha ibiciro byimashini biratandukanye ukurikije ubwoko, ingano, automatike, nibisabwa neza:
| Andika | Ibiciro bisanzwe (USD) |
|---|---|
| Imfashanyigisho y'intoki | $3,000 – $8,000 |
| Semi - Imashini itambitse | $10,000 – $25,000 |
| Imashini ihanitse ya CNC | $20,000 – $60,000 |
| Multi - Sisitemu yo gukora ibicuruzwa | $60,000 – $150,000+ |
| Ingaragu - Pass / Custom Automatic Line | $80,000 – $200,000+ |
